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Design and Development Services

for Temperature-Controlled Packaging Solutions

Discover our design & development services

At CAVU, we specialize in creating innovative, reliable, and sustainable temperature-controlled packaging and thermal management solutions, tailored to meet the unique needs of your products. Whether you’re in pharmaceuticals, biotechnology, food and beverage, or any other industry requiring precise temperature management, our end-to-end design and development services ensure your products maintain their integrity throughout the supply chain.

1

Conceptual Design

Our team of experts works closely with you to understand your specific requirements, challenges, and goals. We develop customized packaging concepts that balance performance, cost, and sustainability, ensuring your products are protected in even the most demanding environments.

4

Thermal Modeling & Simulation

Leveraging advanced computational tools, we perform detailed thermal analysis to predict how your packaging will perform under real-world conditions. Our simulations help optimize insulation, PCMs, and other critical components to achieve the desired temperature range and duration.

3

prototype Development

Once the design is finalized, we bring it to life with high-quality prototypes. Using state-of-the-art materials, we create functional prototypes that allow you to evaluate the packaging’s performance before full-scale production.

2
THERMAL TESTING

Rigorous testing is at the heart of our process. Our in-house testing facilities enable us to conduct thermal performance evaluations, including ISTA standard tests, to ensure your packaging meets regulatory requirements and performs reliably in transit.

The advantages of thermal modeling

  • Save engineering design and development time
  • Accurate modeling can increase reliability and confidence in the final product
  • The ability for optimization and exploration helps drive innovation
  • Allows for better product development and team collaboration
  • Fact-based decision making

3D THERMAL & FLOW SIMULATION

Conduction, Convection & Radiation

Steady State and Transient Heat Transfer and Fluid Flow

Phase Change Materials

Solar Heating, Modeling of thermo-optical properties

Temperature dependent thermal properties

Accurate simulation of phase change melt/freeze behavior

Coupled thermal-flow analysis for convection dominant heat transfer

explore common industries & applications

WHY IS THERMAL MODELING SO IMPORTANT?

Reduce Time & Cost

Understanding the physics of thermal behavior of your product in various environments allows you to reduce time to market, research and development costs and make fact-based decisions backed by physical insights.

Optimize Design

Decrease the time for prototyping and testing in test lab scenarios. Using thermal simulation can reduce the extra cost associated with increased lab time and test iterations.

Stop the Guesswork

With proper heat transfer and 3D flow analysis, complex and difficult decisions, including a large number of payloads and shipping environments can now be simulated.

START MANAGING TEMPERATURE TODAY

Contact our thermal management specialists to discuss your requirements and learn how to kickstart your next project.